Lub laser welder yog ib lub tshuab ua laser siv rau vuam thiab txiav hlau. Lub laser beam txhaj lub zog rau hauv lub workpiece, melting nws nyob rau hauv ib tug luv luv lub sij hawm, thiab solidifying nws sai heev, txo distortion tom qab vuam. Lwm qhov tshwj xeeb yog tias nws tuaj yeem ua tiav sai dua li cov txheej txheem vuam tsoos. Tsis tas li ntawd, kev ua haujlwm zoo tuaj yeem ua tau los ntawm kev kho lub laser lub wavelength, lub zog ntom ntom ntom ntom ntom ntom ntom ntom ntom ntom ntom ntom ntom ntom ntom.
Vim Li Cas Xaiv Peb
Muaj kev paub
Nrog ntau tshaj 10 xyoo kev paub, muaj kev txawj ntse los xa cov khoom siv kho qhov muag thiab hluav taws xob zoo thiab cov kev pabcuam.
Advanced Technology
Peb cov khoom thiab cov kev pabcuam siv cov cuab yeej siv thev naus laus zis thiab cov cuab yeej siv niaj hnub los xyuas kom meej thiab raug.
Ntau lawm
Nws muaj cov txheej txheem ntau lawm uas txo cov khoom pov tseg, ua kom cov zis ntau ntxiv, thiab ua kom cov khoom xa tuaj raws sij hawm.
Quality Assurance
Peb muaj kev tswj xyuas nruj nruj kom ntseeg tau tias txhua yam khoom peb xa tuaj raws li cov qauv zoo tshaj plaws.
Laser vuam tshuab tau txais txiaj ntsig ntau txoj hauv kev. Qhov ceev ntawm lub tshuab laser vuam yog qhov zoo tshaj plaws.
Automation thiab Computer-Aided Systems ua kom yooj yim rau kev sib koom ua ke laser vuam. Muaj kev txhim kho tseem ceeb hauv qhov tseeb thiab kev ua haujlwm vim qhov no.
Thaum lub sij hawm vuam txheej txheem, cov cuab yeej tsis puas nyob rau hauv txhua txoj kev.
Lub laser beams 'kev tsom xam yog qhov tseeb heev. Vim li no, qhov vuam yuav kav ntev.
Cov txheej txheem vuam yog nrawm dua li cov txheej txheem ib txwm muaj. Qhov no tso cai rau laser vuam siv rau hauv kev tsim khoom loj.
Laser vuam tuaj yeem siv los tsim cov khoom lag luam kho mob uas xav tau qib siab ntawm qhov tseeb.
Piv nrog rau lwm cov txheej txheem vuam, lub zog yuav tsum muaj tsawg dua.
Tom qab welding, tsis tas yuav tsum tau ntxiv cov khoom tiav. Yog li ntawd, lub sijhawm vuam thiab cov neeg ua haujlwm tau txais kev cawmdim.
Txoj kev yog tsis sib cuag. Txawm li cas los xij, cov khoom tiav yuav ua tau zoo dua, thiab cov tshuab yuav kav ntev dua vim tias yuav tsis muaj qhov sib cuag.
Categorization ntawm Laser Welders
1.Pulsed Laser
Lub tshuab laser pulsed yog qhov zoo tagnrho rau cov hlau uas muaj lub teeb hauv qhov xwm txheej thiab muaj qhov tuab tsawg. Yog li, lub laser pulsed ua rau cuam tshuam rau ntawm lub cev hlau. Ua kom muaj kev nyab xeeb ntawm kev kub hnyiab lossis melting.
2.Lub laser tsis tu ncua
Lub laser txuas ntxiv yog qhov zoo tagnrho rau kev vuam ntawm qhov chaw uas muaj lub siab tuab thiab muaj zog. Tsis tas li ntawd, qhov kev siv vuam tshuab no zoo rau cov hlau refractory nto ib yam nkaus.
3.Categorization raws li qhov chaw ntawm laser
Tam sim no, muaj peb yam tseem ceeb ntawm cov khoom siv laser rau laser vuam tshuab uas siv ib qho ntawm cov khoom siv laser xws li Fiber laser, CO2 laser, thiab Nd: YAG laser. Txhua qhov chaw laser no muaj lawv tus kheej cov txiaj ntsig thiab tsim nyog rau ntau hom vuam cov ntaub ntawv.
4.Fiber Laser Vuam Tshuab
Lub tshuab fiber ntau laser vuam yog qhov zoo tagnrho rau kev ua haujlwm ntawm cov khoom siv hlau. Tsis tas li ntawd, nws muaj kev ntseeg tau zoo thiab kev ua haujlwm zoo. Raws li kev kwv yees, qhov tseeb ntawm laser vuam tshuab siv fiber ntau laser yog ze li ntawm 25%.
5.CO2 Laser Welders
Lub CO2 laser welders tuaj yeem muab cov kab txuas txuas txuas ntxiv uas tsim kom muaj txiaj ntsig zoo thiab ruaj khov. Nws tuaj yeem nkag tau yooj yim rau cov hlau thiab lub cev tsis yog hlau.
6.Nd: YAG Laser welders
Lub Nd: YAG lasers yog tsawg zog npaum li piv rau fiber ntau laser vuam tshuab. Txawm li cas los xij, muaj qee yam kev siv xws li kev tswj hwm laser ntau dua uas koj tsis tuaj yeem ua tiav nrog lwm hom laser qhov chaw.
Laser vuam tshuab ua haujlwm li cas?
Laser Vuam Technology
Lub laser vuam tshuab ua haujlwm raws li lub hauv paus ntsiab lus ntawm kev tsim hluav taws xob los ntawm laser qhov chaw. Qhov chaw ntawm laser nyob rau hauv txoj kev kuj sib txawv thiab txawv qhov chaw ntawm lasers yog haum rau ntau hom ntaub ntawv thiab lawv lub cev thiab tshuaj zog.
Yog li, thaum lub teeb ntawm lub zog laser siab yog tsom rau ntawm qhov chaw ntawm cov ntawv hlau nws tsim cov ntawv hlau kom yaj ntawm qhov chaw. Qhov tob ntawm lub qhov yog tswj los ntawm ntau txoj kev vuam thiab sib txawv raws li.
Cov txheej txheem no yuav siv sij hawm qhov chaw ntawm lub seam ntawm ob hlau los yog cov ntaub ntawv yuav tsum tau welded ua ke. Txawm li cas los xij, muaj ntau txoj hauv kev ntawm laser vuam uas nyob ntawm hom, tuab, thiab cov khoom zoo yuav tsum tau vuam.
Txoj kev Laser Vuam
Muaj ntau txoj hauv kev ntawm laser vuam uas yog siv ntau hauv ntau yam lag luam. Cia peb tham txog qee yam ntawm cov txheej txheem laser vuam rau koj kom tau txais lub tswv yim zoo ntawm cov txheej txheem ntawm laser vuam.
Kev coj ua hom Vuam
Conduction welding yog ib txoj kev uas muab rau koj nrog ib tug dav weld uas yog ntiav.
Direct cua sov txoj kev
Txoj kev cua sov ncaj qha siv thermal conduction los ntawm qhov chaw ntawm cov cua sov. Tom qab ntawd, qhov no ua rau melting ntawm lub hauv paus cov ntaub ntawv thiab thaum kawg ua lub weld nrog rau lwm yam khoom.
Txoj kev xa hluav taws xob
Hauv kev sib piv, txoj kev xa hluav taws xob sib txawv me ntsis thiab ua rau siv cov khoom siv nruab nrab uas ua rau cov cua sov los ntawm qhov chaw mus rau qhov vuam. Feem ntau, nws yog tus cwj mem absorbent uas ua raws li cov khoom nruab nrab rau kev hloov ntawm lub zog.
Conduction/Penetration Mechanism
Cov txheej txheem no ua haujlwm ntawm lub zog nruab nrab thiab tsim lub qhov tob dua li txoj kev conduction tab sis yog ntiav dua li txoj kev nkag mus.
Penetration lossis Keyhole Vuam Mechanism
Lwm txoj hauv kev los welding los ntawm kev siv lub laser yog los ntawm kev siv lub qhov tseem ceeb. Txoj kev no tsom cov nqaj ntawm lub laser mus rau cov khoom siv thiab tsim kom muaj kev sib sib zog nqus ntawm tshav kub. Yog li, ib lub qhov yog tsim rau ntawm qhov chaw los ntawm txoj kev no.
Lub qhov no tom qab tau ntim nrog hlau vapor uas tsim cov khoom sib txuas nrog lwm cov hlau. Yog li ntawd, qhov tshwm sim weld ua rau qhov tob rau qhov dav piv thiab tsim cov welds nruj uas ruaj khov.
Kev siv ntawm Laser Welders
Automotive Kev Lag Luam
Laser welders pom daim ntawv thov dav hauv kev lag luam tsheb rau kev koom nrog cov ntawv hlau, lub cev vaj huam sib luag, cav qhov chaw, thiab lwm yam khoom. Lawv muab siab precision, ceev, thiab repeatability, kom ntseeg tau zoo ib yam thiab txhim khu kev qha welds.
01
Cov cuab yeej kho mob
Laser vuam kuj tseem siv dav hauv kev lag luam khoom siv kho mob rau vuam me me, cov khoom sib txawv xws li catheters, pacemakers, thiab cov cuab yeej phais. Laser welders muaj qhov tseeb thiab qhov tseeb, tso cai rau kev vuam geometries.
02
Aerospace Kev Lag Luam
Kev lag luam aerospace siv laser welders rau vuam cov khoom ua los ntawm cov hlau txawv xws li titanium, aluminium, thiab nickel alloys. Laser vuam muaj lub zog siab, raug, thiab ceev, ua rau nws zoo tagnrho rau kev koom nrog cov khoom siv hauv aerospace.
03
Electronics Kev Lag Luam
Laser vuam kuj tseem siv rau hauv kev lag luam hluav taws xob rau vuam thiab koom nrog cov khoom me me, xws li microchips, sensors, thiab circuit boards. Laser welders muab siab precision thiab ceev, kom ntseeg tau zoo thiab txhim khu kev qha welds.
04
Kev lag luam hniav nyiaj hniav kub
Kev lag luam hniav nyiaj hniav kub siv laser welders los koom nrog cov khoom me me, xws li prongs, chains, thiab clasps. Laser welding muaj qhov tseeb thiab qhov tseeb, ua kom cov welds muaj zog thiab ruaj khov yam tsis muaj kev puas tsuaj rau cov khoom me me.
05
Laser welding tshuab feem ntau yog tsim los ntawm cov khoom
Laser vuam host
Lub laser vuam lub tswv yim tsuas yog tsim lub laser beam rau vuam, uas yog tsim los ntawm lub hwj chim mov, laser generator, optical txoj kev, tswj system thiab lwm yam tseem ceeb qhov chaw,
Txias qhov system
Lub tshuab cua txias muab kev ua haujlwm txias rau lub tshuab hluav taws xob laser, feem ntau nruab nrog 1-5 HP dej circulating chiller (tsuas yog rau vuam tshuab ntawm square thiab round laser),
Laser vuam tsis siv neeg lub rooj los yog cov lus tsa suab
Lub kaw lus yog siv los paub txog lub laser vuam, lub laser beam txav raws li txoj kev vuam raws li cov kev cai tshwj xeeb, thiab paub qhov tsis siv neeg vuam ua haujlwm ntawm lub laser. Feem ntau, muaj peb hom kev tswj xyuas cov ntaub ntawv
workpiece txav, laser taub hau fixation, laser taub hau txav, workpiece fixation, los yog laser taub hau thiab workpiece txav. Tag nrho cov txheej txheem, los ntawm txoj kev ntawm CNC programming, compiles lub zog tswj kev pab cuam los tswj lub workbench txav raws li qhov yuav tsum tau, Thiab tom qab lub simplified programming system, nws muaj qhov zoo ntawm kev khiav hauj lwm yooj yim, ceev tuav tsis muaj kev technology los yog kev kawm keeb kwm yav dhau. Nyob rau hauv lub worktable system ntawm square thiab ncig laser, xws li
manipulator motion system, ob-dimensional, peb-dimensional worktable, plaub-axis linkage worktable, gantry vuam worktable, cantilever worktable, thiab lwm yam.
Khoom siv
Feem ntau, nyob rau hauv cov txheej txheem ntawm laser welding, lub laser vuam fixture yog tsuas yog siv los kho cov welded workpiece, thiab ua kom nws yuav tsum tau rov loaded thiab unloaded, pheej rov positioned, thiaj li mus pab txhawb lub tsis siv neeg laser vuam. Yog li ntawd, lub fixture yog ib yam ntawm cov khoom tsim nyog nyob rau hauv lub laser welding ntau lawm, tshwj xeeb tshaj yog nyob rau hauv lub batch ntau lawm, seb lub fixture yog tsim nyob rau hauv qhov chaw yuav ncaj qha cuam tshuam rau cov efficiency thiab yield, Fangyuan laser muaj ib tug loj tus naj npawb ntawm kev txhawb designers, tshwj xeeb tsim laser vuam clamping kev daws teeb meem rau cov neeg siv khoom, thiab muab 3D ua qauv qhia, kom cov neeg siv khoom tuaj yeem nkag siab meej tag nrho cov txheej txheem vuam
Kev soj ntsuam system
Feem ntau, lub tshuab laser vuam yuav tsum tau nruab nrog kev soj ntsuam, uas tuaj yeem ua tiav qhov kev soj ntsuam ntawm lub sijhawm tiag tiag ntawm lub tshuab ua haujlwm. Nws yog siv los ua kom muaj qhov tseeb ntawm qhov chaw thiab xyuas cov nyhuv vuam hauv cov txheej txheem vuam thaum npaj cov kev pab cuam vuam.
Lub hauv paus ntsiab lus ntawm kev ua haujlwm ntawm lub tshuab laser vuam yog siv lub tshuab hluav taws xob laser siab kom irradiate qhov chaw ntawm lub tshuab ua haujlwm, ua rau cov khoom ua haujlwm hauv zos yaj, txias sai thiab tsim lub pas dej molten, thiab thaum kawg ua tiav lub hom phiaj ntawm vuam. Lub tshuab laser vuam feem ntau muaj lub laser, lub tshuab kho qhov muag, lub rooj zaum ua haujlwm, lub tshuab ua kom txias, thiab tswj qhov system. Lub laser yog lub hauv paus tseem ceeb, uas ua rau muaj zog laser beams, feem ntau yog pulsed los yog nruam lasers. Lub laser beam yog tsom thiab xa mus los ntawm optical system thiab thaum kawg ua rau saum npoo ntawm lub workpiece. Thaum ua laser vuam, lub laser vuam tshuab ua ntej heats saum npoo ntawm lub workpiece rau ib nrab yaj lub workpiece. Nyob rau tib lub sij hawm, lub laser beam txav ceev ceev, ua rau cov hlau molten txias thiab solidify sai sai tom qab lub laser beam tawm, tsim ib tug welded sib koom. Cov txheej txheem no tuaj yeem ua tiav cov phiaj xwm kev npaj thiab kev tswj xyuas lub zog los ntawm kev tswj hwm lub computer kom ua tiav qhov kev sib tw siab. Laser vuam tshuab muaj ntau yam zoo. Ua ntej ntawm tag nrho cov, laser vuam yuav ua tau high-precision vuam, tshwj xeeb tshaj yog rau ib co micro thiab precision Cheebtsam, laser vuam yuav ua tau zoo dua. Thib ob, laser vuam tuaj yeem ua tiav automation thiab kev txawj ntse, txhim kho kev tsim khoom. Tsis tas li ntawd, laser vuam muaj cov yam ntxwv ntawm cov cua kub ceev thiab txias, tso cai rau kev kub ceev vuam. Thaum kawg, laser vuam tuaj yeem ua tiav kev ua haujlwm nyob deb, muab qhov ua tau rau vuam hauv ntau qhov chaw ua haujlwm. Nws yuav tsum raug sau tseg tias cov teeb meem kev nyab xeeb yuav tsum tau them sai sai rau thaum siv lub tshuab laser vuam. Ua ntej ua haujlwm, koj yuav tsum nkag siab txog cov txheej txheem kev ua haujlwm nyab xeeb ntawm lub tshuab laser vuam thiab tsis txhob coj tus cwj pwm txaus ntshai xws li saib ncaj qha rau ntawm lub teeb laser thiab hnav lub qhov muag tiv thaiv. Tsis tas li ntawd, laser vuam tshuab xav tau kev saib xyuas tsis tu ncua los xyuas kom meej qhov ruaj khov thiab kev ntseeg siab ntawm cov khoom siv. Txhawm rau ua kom tau zoo thiab ua haujlwm zoo hauv vuam cov khoom sib txawv thiab rau ntau yam kev lag luam, nws yog ib qho tsim nyog yuav tsum xaiv cov qauv tsim laser vuam tshuab thiab tsis raws li qhov tseeb.
Dab tsi yog qee cov lus qhia los tswj koj lub tshuab laser vuam?
Nyeem Phau Ntawv Qhia Tus Neeg Tsim Khoom
Pib los ntawm kev nyeem kom meej thiab nkag siab cov chaw tsim khoom phau ntawv rau koj lub tshuab laser vuam tshwj xeeb. Nws muab cov ntaub ntawv tseem ceeb ntawm cov txheej txheem txij nkawm, pom zoo lub sijhawm txij nkawm, thiab kev ceev faj txog kev nyab xeeb.
Kev ntxuav tu tsis tu ncua
Khaws lub tshuab kom huv si thiab tsis muaj plua plav, khib nyiab, thiab kab mob. Siv cov cua compressed los yog lub tshuab nqus tsev nrog cov khoom tsim nyog kom tshem tawm cov khoom ntawm lub tshuab sab hauv. Xyuas kom meej tias cov optics thiab lo ntsiab muag yog huv si thiab tsis muaj residue.
Tshawb xyuas Optical Cheebtsam
Tsis tu ncua tshuaj xyuas thiab ntxuav cov khoom siv kho qhov muag, xws li lo ntsiab muag, iav, thiab cov qhov rais tiv thaiv. Txhua yam av lossis cov khib nyiab ntawm cov khoom no tuaj yeem cuam tshuam rau qhov zoo ntawm lub laser beam thiab vuam cov txiaj ntsig.
Txias System Maintenance
Tshawb xyuas lub tshuab ua kom txias tsis tu ncua kom paub meej tias nws ua haujlwm raug. Ntxuav lossis hloov cov lim dej raws li xav tau, thiab saib xyuas cov qib coolant kom tsis txhob muaj cua sov dhau. Tshawb xyuas cov hoses thiab kev sib txuas rau cov xau.
Tshawb xyuas Gas Supply
Yog tias koj lub tshuab laser vuam siv cov pa roj carbon monoxide, xyuas kom tseeb tias cov khoom siv roj tau zoo ib yam thiab tsis muaj cov xau hauv cov roj los yog cov khoom siv. Hloov lub tog raj kheej roj raws li qhov tsim nyog.
Saib xyuas Beam Quality
Siv cov cuab yeej kuaj mob thiab software muab los ntawm cov chaw tsim khoom los saib xyuas lub laser beam zoo thiab lub zog tso zis. Yog tias koj pom muaj qhov sib txawv tseem ceeb, hu rau tus kws tshaj lij uas tsim nyog rau calibration lossis hloov kho.
Tshawb xyuas thiab hloov cov khoom siv
Laser vuam tshuab tej zaum yuav muaj consumable yam xws li nozzles, tswv yim, thiab electrodes. Tshawb xyuas cov no tsis tu ncua thiab hloov lawv thaum lawv pom cov cim ntawm kev hnav lossis kev puas tsuaj.
Alignment thiab Calibration
Lub sijhawm tshawb xyuas thiab ntsuas lub tshuab kev sib raug zoo kom ntseeg tau tias lub laser beam raug tsom rau ntawm qhov chaw ua haujlwm. Misalignment tuaj yeem ua rau vuam tsis xws luag.
Hloov tshiab Software
Khaws lub tshuab lub software mus txog hnub los ntawm kev txhim kho cov kev pom zoo hloov tshiab thiab thaj ua rau thaj uas muab los ntawm cov chaw tsim khoom. Hloov kho software feem ntau suav nrog kev txhim kho kev ua haujlwm thiab kho kab laum.
Kev kuaj xyuas kev nyab xeeb
Tsis tu ncua tshuaj xyuas cov yam ntxwv kev nyab xeeb thiab kev cuam tshuam kom ntseeg tau tias lawv ua haujlwm raug. Laser vuam tshuab tau nruab nrog cov txheej txheem kev nyab xeeb los tiv thaiv cov neeg ua haujlwm los ntawm kev raug hluav taws xob laser.
Kev cob qhia neeg ua haujlwm
Xyuas kom meej tias cov neeg ua haujlwm tshuab tau txais kev cob qhia txaus hauv ob qho tib si tshuab ua haujlwm thiab kev saib xyuas yooj yim. Kev cob qhia kom raug tuaj yeem pab tiv thaiv kev sib tsoo thiab kev puas tsuaj rau cov khoom siv.
Teem sijhawm kho
Tsim ib lub sijhawm txij nkawm raws li cov neeg tsim khoom pom zoo. Ua haujlwm tu txhua hnub raws li tau teem tseg los tiv thaiv lub sijhawm poob qis.
Khaws Cov Ntaub Ntawv
Khaws cov ntaub ntawv ntxaws ntxaws ntawm txhua yam kev saib xyuas, suav nrog hnub tim, cov haujlwm tau ua, thiab txhua yam teeb meem ntsib. Cov ntaub ntawv no tuaj yeem muaj txiaj ntsig zoo rau kev taug qab tshuab kev ua haujlwm thiab txheeb xyuas qhov sib txawv.
Kev Pabcuam
Rau txoj haujlwm tu vaj tse lossis kev kho vaj tse, xav txog kev ntiav ib tus kws tshaj lij lossis tus neeg muab kev pabcuam uas muaj kev paub txog kev siv lub tshuab laser vuam. Los ntawm kev ua raws li cov lus qhia no thiab nyob twj ywm nrog koj lub tshuab laser vuam kev saib xyuas, koj tuaj yeem ua kom nws lub neej ntev, kev ua haujlwm zoo, thiab kev ntseeg siab, thaum kawg txhim kho qhov zoo ntawm koj cov phiaj xwm vuam thaum txo qhov kev pheej hmoo ntawm kev poob qis.
Cov ntawv pov thawj
Peb lub Hoobkas
Raws li lub hauv paus ntsiab lus ntawm "kev ua tau zoo thiab kev pabcuam yog lub hauv paus", ua kom zoo ua ntej, kev pabcuam kom yeej. Peb tsis tsuas yog muab cov neeg siv khoom txaus siab rau cov khoom siv zoo, tab sis kuj muaj cov kev pabcuam hauv lub neej raws sijhawm, xws li cov lus qhia thiab kev pabcuam tomqab muag, uas tau txais peb lub koob npe nrov ntawm cov neeg siv. Nrog rau kev paub txog kev lag luam taug kev mus tom ntej, peb cia siab tias yuav koom tes, tsim kho tshiab, thiab txhim kho nrog koj txhais tes!
FAQ
Q: Dab tsi tuaj yeem laser welder welding?
Q: Dab tsi yog qhov zoo ntawm laser vuam?
Q: Puas yog laser vuam zoo?
Q: Puas yog laser vuam muaj zog li MIG?
Q: Qhov twg yog laser vuam siv?
Q: Puas yog laser vuam muaj zog li TIG vuam?
Q: Ntev npaum li cas laser welders kav ntev?
Q: Puas yog laser welders tsim nyog?
Q: Tus nqi ntawm lub laser welder yog dab tsi?
Q: Ntev npaum li cas yuav lub laser vuam vuam?
Q: Puas laser vuam siv hlau?
Q: Lub laser welder puas tuaj yeem vuam hlau?
Q: Dab tsi gas siv lub laser welder?
Q: Puas tuaj yeem laser welder txiav?
Q: Cov chav kawm twg yog laser welder?
Q: Thaum twg laser welders tawm?
Q: Ntev npaum li cas cov laser vuam nyob ib puag ncig?
Q: Cov hlau twg tuaj yeem laser vuam vuam?
Q: Koj tuaj yeem ua li cas nrog laser vuam?
Q: Ua li cas laser vuam ua haujlwm zoo?
Peb nyob nraum kev laser vuam tshuab manufacturers thiab lwm tus neeg nyob hauv Suav teb, tshwj xeeb hauv kev muab cov kev pabcuam zoo. Peb sov siab txais tos koj rau cov lag luam wholesale laser vuam tshuab ua nyob rau hauv Suav teb nov los ntawm peb lub hoobkas. Rau nqe kev sab laj, tiv tauj peb.